After several years spent in power electronics design roles for different applications (railways, industrial and automotive) in 2016 he joined Magneti Marelli R&D department of the Hybrid and Electric Vehicles business unit in Venaria Reale, near Turin.
He is managing the Hardware Engineering Team with a special focus on high voltage inverters for hybrid and electrical vehicles (passenger cars and 2 wheelers). His area of responsibility covers electronics (control, driver and power electronics), PCB design, EMC design and mechanical design including CFD/CAE simulations. His current research interests include power electronics, cooling systems and driving stage designs for system optimization and integration.
The paper proposes a method to develop and optimize a proper cooling channel for a power module used in high-power three-phase inverters for electrified vehicles. Specifically, the cooling plate and the channel are designed by using steady-state 3D-computational-fluid-dynamic (CFD) tool. Subsequently, an optimization tool with dedicated algorithms is used to define the optimal layout, pin-fins and channel’s geometry in terms of inlet vs outlet pressure drop and power chip’s thermal performances. The simulations were performed using OptiSlang tool provided by Ansys.